Main component
Detailed maintenance parts
1. Fuel booster
32,000 R/H
2. exh.valve actuator
32,000 R/H
3. Accumulator
32,000 R/H
4. FIVA valve
32,000 R/H
5. Cylinderr lubricator
32,000 R/H
6. Distributor block
32,000 R/H
Main component
Detailed maintenance parts
1. Accumulator block
32,000 R/H
2. Hydraulic hose
32,000 R/H
3. Accumulator
32,000 R/H
4. Compensator
32,000 R/H
GEISLINGER TV Damper 5Y Maintenance Service
However “small service” should be carried out 20 ~24,000hr, it is very difficult to do so for ship’s crew even open-up fore shield cover. Therefore every 5Y(Dry-dock), we recommend to carry out bellow works by HSD Engine or authorized engineer
*Also can be done as combination with ME maintenance during dry-dock.
WORK TO BE PERFORMED
SMALL
ALL
20 ~ 24,000 HR
LARGE
ALL
40 ~ 48,000 HR
Visual check of the bearing running surfaces for grinding(fretting), corrosion, oxidation, discolorations as a result of increasing bearing temperature, etc.
X
Check permissible wear. Repair worn parts or replace them, if necessary
X
Check wear of bearings ( 15 ).
X
Check wear of middle blades ( 1 ).
X
The "large Service Should be done by Geisliner SE or authorized service station
Check wear of inner star ( 9 ).
X
Replace the O-rings ( 851 )
X
Replace all removed bolts, screws and nuts with thread size up to and including M20
X
Check all removed bolts, screws and nuts with thread size larger than M20
X
Day 1 : Preparation
Dismantle accessories and open-up fore shield cover
Day 2 ~ 3 : Inspection
Inspection by GEISLINGER engineer
Day 4 : Assemble
Overhaul Service
Replacement & Overhaul
- Lubricator with O-Rings & Sealing rings
- Accumulator of 30bar & 1.5bar
- Inductive Sensor & Pick-up Sensor
- Solenoid valve of Lubricator
- Non-return (5bar) of Lubricator
- Suction filter & pressure filter of Booster Unit
- Sealing ring & Mech Seal of Booster pump
- Spider coupling of Booster pump
Inspection Service
Inspection & Function Test
- Angle Encoder
- Pick-up & Load Transmitter
- Booster Pump
- Leakage test of solenoid valves
- Visual inspection for feed-back sensor
- Check of alarm condition
- Injection timing & LCD function
- UPS battery
Based Recommendation Items
Category of kits
Description
Interval - 5Y
Service kit for alpha lubricator
Membrane Accumulator (Big)
Replace
Service kit for alpha lubricator
Membrane Accumulator (Small)
Replace
Service kit for alpha lubricator
Solenoid valve on lubricator
Replace
Service kit for alpha lubricator
Inductive sensor in lubricator
Replace
Service kit for alpha lubricator
Lubricator check valve (5bar)
Replace
Maintenance kit for alpha lubricator
Lubricator OBHL. O-ring set
Replace
Lubricator pump station service kit
Spiders of pump for booster pump
Replace
Lubricator pump station service kit
Seal of pump for booster pump
Replace
Lubricator pump station service kit
Sution filter element
Replace
Lubricator pump station service kit
Pressure filter element
Replace
Pick-up for BCU (Back-up Control Unit)
Pick-up sensor for Flywheel side
Replace
The pneumatic control system is to be in reliable condition for safe berthing and leaving. That’s why we, HSD Engine, recommend periodical maintenance at every 5Y
Supply & Work Scope
Man Power
- Repair Kit for
- - All of pneumatic valves
- - All of reversing cylinders
- - All of VIT actuators
Option 1.
2 Days
- Recommended spare parts List as per engine type
Effect & Benefit
Option 2.
4 Days
- Safe Operation
- Warranty (1 year)
Sea-Trial (If necessary)
1 Days
